Scott Perry's portable sectional layout designed for benchwork, scenery and trackwork skill development.
Sunday, February 7, 2010
#001 02 Four Way Cotton Gin - Scratchbuilding Project
Click on Picture to Enlarge
I finally found the prototype for the cotton gin! Someone gave me a really neat book called "From Abbeville to Zebulon: Early Post Card Views of Georgia". Normally I'd have just shoved this one on the shelf. But this book contains the best collection of structure and railroad pictures I've every seen for Southern modeling. In its pages I've found a southern rail car manufacturing plant, the Hebard Cypress Saw Mill, and this fantastic cotton gin. Yes, I'm building this one. Notice the rail car on the right.
Here are a few more sent in by readers...
#1 Armstrong and Dobbs Cotton Gin on Oconee St., Athens ca. 1912-1918 Note railcar.
#2 "The Quitman Oil Co's Long and Short Cotton Binnery", Boston, Ga. Thomas County ca. 1897-1898. Note the ventilated railcar on the side.
#3 Arnold Mill Rd., north Fulton County 1920. A new steam engine just installed to power mill.
Name: The Dixie Central Railroad Scale: HO 1:87 Gauge: Standard 4' 8 1/2" Dimensions: 8' x 8' circular with 3' diameter center pit, 40" high to base, 43 sq ft layout top Prototype: Freelanced, based on Southern Theme: 1940's cotton and textile hauling Railroad's Purpose: Move cotton from the fields through finished textile stages Layout Purpose: Skill building in the areas of scenery and construction. Modular concept that allows layout to be movable for train shows and for teaching purposes. Location: East Georgia Era: 1940's Style: Twice around, pit design Mainline Run: 33' long main line Min Radius: 22" min radius Min Turnout: #5 Ruling Grade: 2.8% Track Saturation: tbd Design Parameters: Portable, one man set up, lightweight, durable. Minimize hidden track, two track joints per module side. Minimize tangent track, lightweight (portable) construction techniques. Benchwork: Lightweight waffle style based on Sipping and Switching Society modules. Foam scenery base Scenery: four seasons represented, each module being a different season Control: Digitrax DCC or equivalent Operation: one man, center pit control for home use. Two train, 5 operators for show or open space operating. Car card and waybill for movement. TT/TO for trains. Track: Walthers code 83, all turnouts manual throw for realism and more complex operations. Other: Waterways removable for "off layout construction", modular scenery system
Materials Used in Construction
Luan Plywood - 4x8 sheets (5) $8.94 each - $47.82 Drawing Print Out on Plotter (1) - $22.25 (refunded) Table Leg Sets (2) - $44.97 Steam Locomotive w/DCC & Sound (1) - $262.00 CofG Box Car (1) - $13.00 Masonite 2'x4' sheet (1) - $5.06 Corner Round Trim 6 feet (1) - $3.84 Box 1 1/4" drywall screws (1) - $4.00 Wood Glue Tight Bond (1) - $2.78 Liquid Nails Heavy Duty (1) - $2.26 Structures and cars from Steve (9) - $50.00 Boxcar Seaboard - $29.67 Palm Sander (1) - $29.97 Glue (2) - $5.84 Table Leg Sets (2) - $47 Pipe, caps, threaded rod, nuts, washers - $9.92 1 1/4" drywall screws - $2 2" drywall screws - $3 Pipe, caps, feet for legs - $10.63 Extruded foam insul 4'x8'x2" (4) - $113.42 ME Track code 83 weathered 3' (12) - $64.50 Boxcar - Used Seaboard 19555 (1) - $4.47 Hopper - Southern 2 bay #104500 (1) -$24.00 Walthers Code 83 #5 LH Turnout (1) - $21.25 Walthers Code 83 #6.5 Curved LH Turnout (1)-$32.08 Two Bay GM&O WE Hopper (1) - $5.29 Sanding belts (2) - $8.54 2'x4' Hardboard Sand Ply - (2) - $17.46 2'x4' Masonite 1/8" - (1) $4.40 HO cork roadbed case (1) - $25.95 Digitrax Super Empire Builder Set (1) $274.95 1/4" 4x8 Sandply Plywood (1) - $18.99 1/8" 4x8 Masonite (1) - $6.75 Aerosol paint flat black (1) - $2.99 L&N Drop End Gondola (1) - $11.34 Southern Drop End Gondola (1) - $10.53 Car Weights Pack (2) - $9.00 1/8"x1/8" Basswood for pier (11) - $9.21 1/8" dowels for pier (25) - $9.10 Boxcar Southern 27257 (1) $8.00 Flat Southern 116056 (1) $8.00 Flat L&N 24239 (1) $8.00 Tank GATX MA 32316 (1) $8.00 Tank GATX 16101 (1) $8.00 Misc small structures (5) - $20.00 Pier Lumber bundle (1) - $12.50 Boxcar GA Railroad (1) - $8.00 Caboose Southern (1) - $8.00 Boxcar Cotton Belt (1) - $6.00 Kadee 33" Wheels (12) - $7.25
--------------------------------------------------- Project Total $1,353.23 Budget $1,500
Construction Time
Layout Design - 8 hours Operation Plan - 1 hour Shopping for Lumber - 1.5 hours Construction Bases - 3 hours Construction Bases and Sec #1 - 3 hours Base Inner Radius - .5 hours Operations Design - 2 hours Complete Section One - 1 hour Trackwork Study - 1 hour Build Section 2,3,4 - 2.5 hours Build Section 2,3,4 - 3 hours Saw Sections - 1 hour 12-13-09 Section 3 - 30 mins Shopping and structures - 1.5 hours Complete sections (Done!) - 1 hour Remove clamps and check - 30 mins 12-20-09 Purchase leg material - 40 mins 12-20-09 Leg assembly S1 - 1 hour 12-20-09 Research - 1 hour 12-21-09 Leg final assmbly - 2 hours 12-22-09 Buy foam sheets - 1 hour 12-23-09 Visit hobby shop - 1 hour 12-24-09 Visit hobby shop - 1 hour 12-25-09 Clean up shop - 2 hours 12-27-09 Trip to hobby shop 1 hour 12-27-09 Elevation Corrections on drawing - 1 hour 12-27-09 Sanding section 3 - 45 minutes 12-29-09 Sanding completed - 2 hours 12-30-09 Assemble and foam Section 3 - 4 hours 12-31-09 Clean up shop and organize 4 hours 01-01-10 Trip to Home Depot & work 1 hour 01-02-10 Foam cutting and draw track cl - 3 hours 01-08-10 Pier construction -1.5 hours 01-09-10 Pier drawings - 1 hour 01-10-10 Pier assembly - 5 hours 01-11-10 Pier assm, rolling stock work - 3 hours 01-13-10 Foam cutting - 1.5 hours 01-16-10 Working on Pier - 4 hours 01-17-10 Working on Pier - 5 hours 01-19-08 Working on Pier - 1.5 hours 01-20-10 Working on Pier - 1 hour 01-21-10 Working on Pier - 1 hour 01-22-10 Working on Pier - 30 minutes 01-23-10 Working on Pier - 2 hours 01-24-10 Working on Pier - 3 hours 01-29-10 Working on Pier - 2 hours 01-30-10 Benchwork & Rolling Stock - 3 hours 02-07-10 Benchwork Sec 4 - 2 hours ----------------------------------------------------------------- Total Hours: 92 hours
* Blog time is NOT included but taking and processing photos is included.
Tools Used
Sabre (Jig) Saw Sanding Sponges Measuring Tape Pen - Gel Marker Speed Square Extension Cord Heavy Duty Table Saw (use high quality!) Screw Gun/Drill Countersink Bit C-Clamps (8) 6" opening Digital Camera Chop (Miter) Saw 3 x 8 Work Table Hand saw Safety glasses Table Saw Push Stick Caulking Gun Gap Gauge (hand made) Bar Clamps ( I didn't have any but they would have been handy on the radius installation) Palm Sander - Electric Belt Sander Large Rasp for Foam Radius Drawing Tool (I don't have) 48" metal rule 36" metal rule 48" drywall square 16" metal rule 24" metal square rule Rolling tool tray Radius Tool (for turntable) Serrated edge knife Spackling Blade 6" (Cutting foam) Pliers Utility knife and blades Hobby Knife Old saw blade Plastic tray Metal condiment cup #8 Paint Brush Small clamps (6) Popsicle Sticks Northwest Shortline Chopper Chop Saw - Harbor Freight Scale People in HO - Measuring Curved Tip Tweezers (Sharp) Round Toothpicks
I've been a model railroader all my life and never remember not having trains. I started out with an N-scale layout when I was five, moved in to HO until I was 30, switched to S scale for another few years, then to On30, HO and then On30 again!
Exciting coverage of the On30 Okefenokee Swamp Railroad, a model train layout constructed in On30. This unusual layout is based on the prototype Hebard Cypress Company and the Waycross & Southern Railroad that occupied this large Georgia swamp in the 1920's.
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